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ProtoTRAK LX2

Frequently Asked Questions

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Questions

 
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What is the largest pitch that can be cut on a TRAK lathe during threading?

 
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Can I change the orientation of my electronic handwheels so that the machine moves the direction I want when I turn them?

 
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On our mills and lathes, how do I setup a new Z absolute zero for all of the tools in the tool table?

 
bullet How do you calculate RPM from CSS/SFM (constant surface speed measured in surface feet per minute) or vice versa?
 
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How do you calculate inch per minute from inch per revolution?

 
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How do I get the latest version of software on my machine?

 
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Where can I get a postprocessor for my CAD/CAM software package?

 
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Can my controller count in 0.0002 increments?

 
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When I’m in the DRO Mode, my display shows one axis as INC and the other two as ABS.  How do I get all three back to the same reference?

 
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What is the biggest radius I can cut on the ProtoTRAK?

 
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How does our variable peck drill cycle calculate the depth of each peck?

 
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How many starts can I do in the lathe threading event?

 
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Why does my display show a negative number when facing off a part?

 
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Why does my machine not run smoothly when I run some GCD programs?

Don't see your question above? 

Submit your question to faq @southwesternindustries.com

or contact our Customer Service department at

(800) 367-3165 or service @ southwesternindustries.com

 

Answers

What is the largest pitch that can be cut on a TRAK lathe during threading?

The limiting factor in regards to the size of pitch is the maximum feedrate of the Z axis.  On TRAK lathes, the maximum feedrate that you can attain is 150 ipm during threading.  To calculate the maximum pitch you can run, use the following formula.

Feedrate = RPM x Pitch x # of starts, where feedrate = 150 ipm

As you can see, the maximum pitch is inversely proportional to the RPM and # of starts.  In other words, as you increase the RPM or # of starts, the maximum pitch you can attain goes down.
 

  Contributed by:

Engineering

     

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Can I change the orientation of my electronic handwheels so that the machine moves the direction I want when I turn them?

Yes.  Go to the Set-Up Mode, then Service Codes, and enter code 308, 309, or 310 to reverse handwheel direction for X,Y, and Z axes respectively.
 

  Contributed by:

Wayne Shoaf

   

Senior Sales Representative
North Central Region

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On our mills and lathes, how do I setup a new Z absolute zero for all of the tools in the tool table?

Go to DRO.  Make sure that the Tool # in the control matches the tool that you are using.  Touch the tool to the surface that is absolute zero, press Z and then ABS SET.  All tools will be reset.
 

  Contributed by:

Michael McGarry

   

Senior Sales Representative
Atlantic Region

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How do you calculate RPM from CSS/SFM (constant surface speed measured in surface feet per minute) or vice versa?

RPM = CSS X 4 χ diameter of tool or work piece.
 
  Contributed by: Engineering
     

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How do you calculate inch per minute from inch per revolution?

IPM = IPR X RPM.
 
  Contributed by: Engineering
     

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How do I get the latest version of software on my machine?

Follow this link to Software Downloads.  Under Software Downloads, select either current or previous generations of ProtoTRAK and TRAK CNCs.   If you do not have a floppy drive on your computer, call the Service Department to order the software.  Please have your model and serial numbers ready so we can get you the right software.
 
  Contributed by: Engineering
     

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Where can I get a postprocessor for my CAD/CAM software package?

Call your CAM retailer, distributor, or manufacturer.  The PT uses a common type of postprocessor based on Fanuc 6.   Our control works with defined inputs that are handled by the postprocessor.  The CAM side is the more complex side, therefore, the CAM producer is the only company qualified to handle their output.
 
  Contributed by: Engineering
     

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Can my controller count in 0.0002 increments?

Yes.  Keep in mind that you are not changing the machine's inherent accuracy and repeatability.  Run Service Code 70 for 0.0002, code 68 for 0.0005, run 69 for 0.001.
 
  Contributed by: Customer Service Group

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When I’m in the DRO Mode, my display shows one axis as INC and the other two as ABS.  How do I get all three back to the same reference?

Press the X,Y or Z key, then press INC/ABS.  This changes each individual axis from INC to ABS (or vice-versa).  Now, all three axes should read INC or ABS.  Actually, that’s how you got there in the first place.
 

  Contributed by:

Wayne Shoaf

   

Senior Sales Representative
North Central Region

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What is the biggest radius I can cut on the ProtoTRAK?

The largest radius is 825 inches.  Values above this number will cause an error when trying to run the program.

  Contributed by:

Engineering

   

 

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How does our variable peck drill cycle calculate the depth of each peck?

Our ProtoTRAKs use a formula called sum of the digits.  It calculates the depth of each peck by summing the number of pecks, dividing by the total and multiplying it by the total depth (Z rapid to Z end).  Please see the example below:

· Using 4 variable pecks, the control will sum the number of pecks as follows: 1 + 2 + 3 + 4 = 10 (if it was 5 pecks, it would be 1 + 2 + 3 + 4 + 5 = 15).

· It then divides 1/10, 2/10/, 3/10 and 4/10 – pecking more frequently as it drills deeper.

· If the Z rapid is .100” and the Z end is -1.000”, the total depth is 1.100”.

The first peck will then be at -.440” from Z rapid (4/10 x 1.100”); the second peck will be -.330” deeper (3/10 x 1.100”) until the drill reaches Z end for the final peck.
 

  Contributed by:

Michael McGarry

   

Senior Sales Representative
Atlantic Region

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How many starts can I do in the lathe threading event?

ELX = 1, otherwise 10 for all other lathe controls.
 
  Contributed by:

Engineering

   

 

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Why does my display show a negative number when facing off a part?

Check the Tool Offset.  Chances are, the display is showing a negative number equal to your tool radius because you programmed Tool Left for the offset on the facing operation.  Remember, when using Tool Offsets, the offset for Facing and Boring operations is Tool Right.  OD Turning towards the chuck is Tool Left.
 

  Contributed by:

Wayne Shoaf

   

Senior Sales Representative
North Central Region

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Why does my machine not run smoothly when I run some GCD programs?

Your program may be feeding into the control faster than the machine can perform the functions.  This is generally caused by high feed rates over a small distance.  To resolve this you can either lower the feed rate or change the length of the moves in your CAM or GCD program.

Contributed by:

Engineering

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Service Department
800-367-3165
Hours 7:00 AM to 4:30 PM PST Mon - Fri.
Please have your model and serial numbers ready when you call.

 


Southwestern Industries, Inc.