SINUMERIK ONE Specifications

Note: (O) = optional

Control Structure & Configuration

  • 19″ LED
  • Multi-Touch Screen
  • Maintenance Free Design

Spindle Functions

  • Thread cutting with constant or variable pitch
  • Tapping with compensating chuck and rigid tapping

Interpolations

  • Typical block change times (block processing time) 0.7 ms
  • Floating point accuracy 80 bits
  • Max number linear interpolating axes: 12
  • Circle via center point and end point
  • Circle via interpolation point
  • Helical interpolation (2D+6)
  • Universal interpolator NURBS (non-uniform rational B splines)
  • Continuous-path mode with programmable rounding clearance
  • Continue machining at the contour (retrace support) (O)
  • Spline interpolation (A, B and C splines) (O)
  • Polynomial interpolation (O)
  • Involute interpolation (O)
  • Multi-axis interpolation (O)

Measuring

  • Logging of measurement results in automatic mode
  • Measuring cycles for drilling/milling (O)
    • Calibrating workpiece probes (O)
    • Workpiece measurement (O)
    • Tool measurement (O)

Program/Workpiece Management

  • Part programs, maximum: 1000
  • Program/workpiece management: 250
  • Templates for programs and workpieces
  • Job lists
  • Program/workpiece management on additional HMI user memory
  • Program/workpiece management on USB storage
  • Program/workpiece management on the network drive
  • Basic frames, maximum number: 16
  • Settable offsets, maximum number: 100
  • Work offsets, programmable (frames)
  • Scratching, determining work offset

Compensations

  • Backlash compensation
  • Leadscrew error compensation
  • Measuring system error compensation
  • Feedforward control:
    • Velocity-dependent
    • Acceleration-dependent
  • Weight counterbalance, electronic
  • Temperature compensation
  • Quadrant error compensation
  • Circularity test

CNC Programming Language

  • Programming language DIN 66025 and high-level language expansion
  • Main program call from main program and subprogram
  • Subroutine levels, maximum: 16
  • Interrupt routines, maximum: 2
  • Number of subprogram passes: 9999
  • Number of levels for skip blocks: 0...8
  • Polar coordinates
  • 1/2/3-point contours
  • Dimensions metric/inch, changeover via operator action or program
  • Inverse-time feedrate
  • User variables, configurable
  • Predefined user variables (arithmetic parameters)
  • Read/write system variables
  • Program jumps and branches
  • Arithmetic and trigonometric functions
  • Comparison operations and logic combinations
  • Macro techniques
  • Control structures: IF-ELSE-ENDIF
  • Control structures: WHILE, FOR, REPEAT, LOOP
  • STRING functions
  • Program Functions:
    • Preprocessing memory, dynamic FIFO
    • Look Ahead, recorded part program blocks (MDynamics, Top Surface or COMPSURF active): 3000
    • Look Ahead, IPO blocks, buffered: 1000
    • Frame concept
    • Inclined-surface machining with frames
    • Axis/spindle interchange
    • Program preprocessing

Programming Support

  • Program editor in SINUMERIK Operate:
    • Text editor: selecting, copying, deleting
    • Dual editor
    • Multi-editor, maximum: 4
    • Write protection for lines
    • Suppression of lines in the display
  • Technology cycles in SINUMERIK Operate:
    • Drilling
    • Milling
    • Pocket milling with free contour definition and islands
  • programGUIDE in SINUMERIK Operate:
    • Programming support for cycles
    • Dynamic programming graphics
    • Animated elements
  • ShopMill: (O)
    • Machining step programming (O)
    • Multiple clamping of identical/different workpieces (O)
    • Manual machine (O)
  • DXF Reader (O)
    • Accepting contours (O)
    • Accepting point patterns (O)
  • Residual material detection and machining for contour pockets and stock removal (O)
  • Access protection for cycles (O)

Communication / Data Management

  • CNC user memory for programs and OEM cycles, buffered internally on NCU/PPU: 10 MB
  • Manage additional drives via:
    • Ethernet: 4
    • USB
  • Data backup:
    • SD card of the NCU/PPU (backup/restore) on flash drive or on network
    • With Ghost (backup/restore) on network
  • IT security:
    • Secure and unique identification by means of device certificate
    • Software integrity thanks to signed software and Secure Boot
    • Secure protection of access data thanks to hardware-supported Security Controller
    • Program block and cycle encryption
    • Encrypted communication with OPC UA

Tools

  • Tool Types:
    • Drilling/milling
    • Groove sawing
  • Tool radius compensations in plane with:
    • Approach and retract strategies
    • Transition circle or transition ellipse at outside corners
  • Configurable intermediate blocks with tool radius compensation active
  • Tool change via T number
  • Tool carrier with orientation capability
  • Look-ahead detection of contour violations
  • Wheel peripheral speed, programmable
  • Tool length compensation, online
  • Identify tools with meaningful tool names
  • Operation without tool management:
    • Editing of tool data
    • Tool offset selection via T and D numbers
    • Tools in the tool list: 600
    • Cutting edges in the tool list: 1500
  • Operation with tool management:
    • Operation with tool management, up to 4 magazines
    • Operation with tool management, with more than 4 magazines (O)
    • Monitoring for maximum tool speed/acceleration (O)
    • System displays in standard software
    • User-friendly commissioning via system displays
    • Tool list
    • Configurable tool list
  • Quantity:
    • Tools in the tool list: 600
    • Cutting edges in the tool list: 1500
    • Magazine list
    • Configurable magazine list
    • Empty location search and place positioning
    • Easy empty location search using softkeys
    • Loading and unloading of tools
    • More than one loading and unloading point per magazine
    • Tool life monitoring and workpiece count
    • Multi-tool with tools, maximum: 64
    • Adapter data
    • Location-dependent offsets

Operating Modes

  • JOG CNC operating mode:
    • Handwheel selection
    • Inch/metric changeover
    • Manual measurement of work offset
    • Manual measurement of tool offset
    • Automatic tool/workpiece measurement
    • Reference point approach automatic/via CNC program
    • Repositioning on the contour via operator action, semiautomatically and via program
  • MDI CNC (Manual Data Automatic/Input) operating mode:
    • Input in text editor
    • Save MDI program
    • Teach positions in MDI buffer
    • Teach-in function Handling
  • AUTO CNC operating mode:
    • Execute directly:
      • from real CNC user memory: 10 MB
      • from CNC user memory, expanded (O)
      • from CNC user memory on SD card of the NCU (O)
    • Process from external source (EXTCALL):
      • Data storage medium on USB interface
      • from a network drive
    • Execution from External Storage (EES): (O)
      • Execution from external drives and memories (O)
      • One part program memory for several NCUs (O)
      • Backward jumps, far jumps, long program loops (GOTOF/GOTOB) (O)
    • DRF offset
    • Program control
    • Program editing
    • Block search with/without calculation
    • Overstore
    • Configured Stop (O)

Simulation

  • Quickview for mold-making programs
  • 2D simulation (finished part)
  • 3D simulation 1 (finished part) (O)
  • Real-time simulation of current machining operation (O)